Vacuum Leaks

Find Vacuum Leaks Before They Drain Your Efficiency.

Many industrial processes rely on steady vacuum pressure. Leaks disrupt that balance. Identify them with ultrasound monitoring.

What Are Vacuum Leaks Costing You?

Vacuum leaks waste energy, drive up costs, and compromise product quality. When leaks go undetected, pumps overwork to maintain pressure—leading to higher energy consumption and excessive wear on seals, bearings, and other critical components.

Unstable vacuum pressure also creates production inconsistencies, contamination risks, quality defects, and lower yields. Left unchecked, vacuum leaks can seriously erode both performance and profitability.

Risks Associated with Vacuum System Leaks

Higher energy consumption

Pumps run overtime to compensate for pressure loss.

Process Inefficiencies

Fluctuating vacuum levels slow production and reduce throughput.

Equipment Damage

Strain accelerates wear on components like pumps and seals.

Product Defects & Inconsistencies

Poor vacuum control compromises quality and consistency.

Don’t Wait for Problems to Arise. Find Vacuum Leaks with Ultrasound Monitoring.

Traditional detection methods often miss subtle leaks or require time-consuming steps. Ultrasound monitoring offers a versatile, non-intrusive solution that detects leaks in real time—no matter how loud or busy your plant environment is.

Pinpoint Leaks Instantly – Hear what the human ear can’t.

Minimal Disruption – Surveys can be performed while systems are running.

Comprehensive Coverage – From handheld inspections to long-range scanning, ultrasound sensors fit every application.

Our Solutions for Vacuum Leaks

Data Collection
Data Collection

Our route-based data collection solutions combine airborne and contact ultrasound sensors with precision vibration analysis into versatile, multi-purpose reliability data collectors. Fully integrated with the world's most powerful predictive maintenance software, these intuitive tools streamline asset inspections, simplify workflows, and deliver superior reliability outcomes.

Learn More
Permanent Monitoring
Permanent Monitoring

Our ultrasound and vibration permanent monitoring solutions offer industry-leading sensitivity for the earliest possible fault detection. Engineered for durability and ease-of-use, these solutions provide remote, automated diagnostics—reducing maintenance costs and delivering a comprehensive, facility-wide view of asset health.

Learn More
Imaging
Imaging

Imaging technologies enhance visibility into hidden problems—revealing heat, sound, and motion that the eye can’t see. From thermal and acoustic imaging to motion amplification, reliability teams can use these vision enhancing technologies to detect failures. Our imaging solutions are a powerful way to see more, understand faster, and act with confidence.

Learn More
Lubrication
Lubrication

Ultrasound-guided lubrication empowers maintenance teams to grease bearings with precision by monitoring friction in real time during greasing tasks. By comparing live decibel readings to historical baseline data, technicians can identify when lubrication is truly needed, and when enough has been applied; preventing both under- and over-lubrication.

Learn More

Get Started in Three Simple Steps

Plan Your Survey
Review your vacuum system layout and map out potential leak points. This planning step ensures thorough coverage and efficient inspections.
Scan & Tag
Use ultrasound monitoring tools—like the SDT340 with airborne sensors or SonaVu—to detect and visualize leaks. Tag each leak location to prioritize repairs and streamline communication with your maintenance team.
Repair & Review
Fix the tagged leaks, then perform a follow-up scan to confirm they’re fully resolved. This final step helps maintain stable vacuum pressure, reduce energy waste, and improve your bottom line.
Book My Free Demo

Vacuum Leak Frequently Asked Questions

Is acoustic imaging effective for very small leaks?

Yes. Acoustic imaging can detect even the tiniest leaks by capturing high-frequency sound waves, making it a powerful solution for both large and micro leaks.

How often should I schedule vacuum leak detection surveys?

The frequency depends on your process demands and operational risk. Many facilities incorporate quarterly or biannual surveys to stay ahead of costly leaks. 

Can acoustic imaging detect multiple leaks at once?

Absolutely. The real-time visual display makes it easy to spot multiple leaks in a single scan, saving time and labor costs. 

Will background noise in my facility affect accuracy?

Acoustic imaging devices are designed to filter out ambient noise and focus on the high-frequency signals produced by vacuum leaks, ensuring reliable results even in busy environments. 

Do I need to shut down my system to perform vacuum leak detection?

Most acoustic imaging surveys can be conducted while the system is running, meaning minimal or no downtime for your operations. 

Do operators need specialized training to use acoustic imaging?

Most systems are user-friendly and require minimal training. Many providers offer on-site demos and hands-on instruction to ensure your team is up to speed quickly. 

What kind of ROI can I expect from vacuum leak detection?

Reducing vacuum leaks helps cut energy costs, extend equipment life, and minimize downtime. Many companies see a rapid payback on their investment in acoustic imaging.  

Is acoustic imaging safe for operators and equipment?

Yes. Acoustic imaging is a non-contact, non-invasive method that poses no harm to personnel or sensitive machinery. 

How does vacuum leak detection fit into my reliability strategy?

Identifying and fixing leaks not only saves energy but also improves system performance and supports proactive maintenance, making it a key component of any reliability-centered program. 

How does acoustic imaging compare to other methods like soapy water or helium sniffers?

Acoustic imaging is faster, safer, and more precise. It visualizes leaks in real time, eliminating guesswork and the need for messy or time-consuming tests.