VIGILANT
Around the clock insights for your critical assets
Starting at:
$10,495
The Vigilant Monitoring System provides continuous, real-time monitoring by integrating ultrasound, vibration, and any 4-20mA output sensor, including oil analysis, temperature, and tachometer sensors. This seamless data collection ensures maximum uptime, improved reliability, and safer operations.
Because downtime is expensive—and preventable. More companies are turning to continuous monitoring to detect issues early, avoid failures, and keep production running. It gives teams constant visibility into asset health without relying on manual inspections.
Vigilant helps eliminate unplanned downtime by always knowing the condition of your most critical assets. It also reduces the time and labor needed for route-based data collection. The result? Fewer surprises, faster decisions, and more efficient use of resources—often paying for itself with a single avoided failure.
Yes. Vigilant is designed for straightforward installation with flexible sensor inputs and industrial compatibility. Our expert support team helps configure and deploy the system quickly—so you can start monitoring with confidence, without the complexity.
Industry’s Shift Towards Monitoring Systems
Industries are shifting from periodic inspections to permanent monitoring to keep up with modern production demands. More companies are adopting permanent solutions to prevent failures, enhance safety, and optimize maintenance.
Why Companies Are Moving to Permanent Monitoring
Some assets are simply too critical to fail. When a key production machine goes down, entire operations can come to a halt—costing time, money, and lost productivity. Permanent monitoring ensures early failure detection, giving maintenance teams the data they need to intervene before breakdowns occur.
Many industrial assets are difficult or dangerous to inspect. Whether it’s high-voltage electrical panels, confined spaces, high-speed rotating machinery, or equipment located at height, sending personnel in for manual inspections poses risks. A permanently mounted monitoring system eliminates these dangers by providing real-time data without physical access.
Manual condition monitoring takes time—time that could be better spent addressing problems instead of searching for them. Continuous monitoring automates data collection, freeing up maintenance teams to focus on action rather than inspection.
Many industrial sites have remote assets spread across vast areas. Whether it’s pipelines, offshore platforms, wind farms, or mining operations, sending technicians for manual checks is inefficient and costly. A continuous monitoring system delivers real-time asset health data from anywhere, reducing the need for on-site inspections.
Modern reliability programs are increasingly data-driven, using predictive maintenance strategies to maximize uptime and reduce costs. Continuous monitoring connects directly to control systems, integrating with SCADA, CMMS, and IoT platforms to provide actionable insights and automated alarms.
Vigilant: A Turnkey Permanent Monitoring Solution
Vigilant is an 8-channel, permanently mounted monitoring system designed to provide real-time, data-driven insights into asset health. It combines:
- Airborne & contact ultrasound diagnostics
- Vibration analysis
- Temperature monitoring
- Tachometer tracking
- Process data
Real-Time Vigilant InSights™, Anytime, Anywhere
Vigilant eliminates the challenge of monitoring dangerous, remote, or guarded assets by providing 24/7 real-time data through its embedded, browser-based software.
With seamless Ethernet, OPC, and Modbus TCP integration, asset data is securely shared across teams, enabling faster, more informed decisions—without manual inspections or extra software.
Protecting Your Most Critical Assets—24/7
When slow-speed rotating assets fail, the impact is significant. Traditional monitoring often misses subtle friction changes, allowing wear to progress unnoticed. Vigilant continuously tracks friction levels, detecting early signs of degradation so maintenance teams can intervene before failures shut down essential operations.
Machines with irregular cycles are high-risk for undetected wear and sudden failure. These assets don’t always show consistent signs of deterioration, making periodic checks unreliable. Vigilant monitors every cycle in real time, capturing data on performance fluctuations to anticipate failures before they disrupt production.
Some assets are located in hazardous, restricted, or remote areas, making regular inspections impractical or unsafe. Without oversight, these critical machines operate unchecked, increasing the risk of failure. Vigilant provides 24/7 monitoring, ensuring high-risk assets remain under constant surveillance without requiring manual access.
Electrical faults are a leading cause of catastrophic system failures and safety hazards. Arcing, tracking, and partial discharge often go undetected until they result in fire, equipment damage, or unplanned downtime. Vigilant’s airborne ultrasound sensors identify these issues at their earliest stages, reducing risk and ensuring compliance with NFPA 70B predictive maintenance standards.
Steam and fluid systems are vital to process efficiency, yet undetected leaks and blockages lead to massive energy waste and production losses. Traditional monitoring methods rely on periodic checks that may miss critical failures. Vigilant continuously monitors flow conditions, identifying inefficiencies the moment they occur, so teams can act before losses compound.
With Vigilant’s continuous monitoring, your most critical assets remain protected, reducing unplanned downtime, increasing operational reliability, and extending equipment life